Shopfloor management – eliminating waste

PROGRAM

Typical problem-solving approach / training game

• What is the correct procedure for systematic problem-solving?
• Why do we not naturally use a systematic way of solving problems?

Basic principles of systematic problem-solving

• How to implement a Gemba view of the problems being solved?
• How to implement 5G principles in practice?
• How to support transparency of the problems being solved? Glass wall management

Shopfloor management - collection and resolution of daily problems

• How to increase team accountability for achieving goals?
• How to properly set goals for individual teams?
• How to identify and set sensitivity for problem collection?
• What are the principles of correct visualization?
• How to properly conduct a daily shopfloor meeting?
• How to escalate the problems being solved?

Problem-solving tools

• When does 5xWhy work?
• How do the 3+1 improvement questions work?
• How does the approach change when solving random vs. chronic problems?

PDCA problem-solving system

• Which problems should be solved as a team using PDCA?
• How to properly define a problem using 5W2H?
• How and why is an A3 report used?