FLOWMATIK by Moretto: Intelligent air distribution control system for plastic granulate drying

FLOWMATIK by Moretto: Intelligent air distribution control system for plastic granulate drying
Precise control of process air is a key element for efficient drying of plastic granulate. FLOWMATIK by Moretto is an intelligent control system that automates and optimizes air distribution in drying systems with multiple hoppers (multi-hopper). This system is available on the Czech, Slovak, Austrian, and Hungarian markets thanks to Dräger, the official distributor and technical partner of Moretto.

Automatic and accurate airflow distribution for drying hoppers

FLOWMATIK is an intelligent system dedicated to the technological processing air distribution for multi-hopper applications. It ensures precise and dynamically calibrated airflow control based on direct airflow measurement, eliminating waste and providing optimal drying conditions for each hopper.

The operator only needs to input two parameters:

  • material type
  • throughput
FLOWMATIK system Moretto  
   

All other settings are managed automatically by the system, minimizing the risk of errors and accelerating the drying preparation process. The solution includes an adaptive function that responds to operational changes and an automatic programmable standby function that conserves energy during inactive periods.

Energy consumption optimization through Air-o-Dynamic technology

FLOWMATIK utilizes the intelligent Air-o-Dynamic algorithm, which flexibly adjusts air distribution according to the current needs of each hopper. This results in:

  • Significant energy consumption reduction

  • Increased operational efficiency

  • Reduced thermal load

  • Automatic transition to a cooling weekend mode with programmable restart

The system offers an energy-efficient solution for continuous production with a focus on sustainability.

Material protection with the ANTISTRESS function

The exclusive ANTISTRESS feature in the FLOWMATIK system protects plastic granules from thermal stress during drying. This function helps maintain the physical properties of the polymer material and prevents degradation, contributing to higher final product quality.

FLOWMATIK - Moretto FLOWMATIK-Moretto
   

Integration with MOWIS supervision system and EUREKA PLUS components

FLOWMATIK is fully compatible with the MOWIS supervision and control system, enabling centralized management and monitoring. Combined with components such as:

  • OTX drying hoppers
  • X MAX centralized dryers
  • Moisture Meter MANAGER for real-time moisture control

FLOWMATIK becomes part of the EUREKA PLUS ecosystem, a comprehensive solution for the automatic management of plastic material drying processes.

FLOWMATIK: A Solution for Energy-Efficient Plastic Material Drying

If you are looking for a solution for precise and automated distribution of process air in industrial plastic resin drying, FLOWMATIK by Moretto is an advanced control system that delivers high accuracy, energy savings, and material protection. Through the partnership with Dräger, you benefit from the support of experienced professionals who will assist you with system implementation and service.

Distribution and technical support

Moretto technologies, including the FLOWMATIK system, are available in Czech Republic, Slovakia, Austria, Hungary​ ​through Dräger. The company provides not only distribution but also technical support, consulting, installation, and maintenance, ensuring reliable integration of the technology into industrial practice.

Author: DRÄGER CZ s.r.o.
  • DRÄGER CZ s.r.o.

    DRÄGER CZ s.r.o.

    Machines for plastics processing, Blow molding machines, extrusion lines, regranulation extrusion lines, thermoforming machines, recycling lines,...
    U Strže 401/4
    Praha

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FLOWMATIK by Moretto: Intelligent air distribution control system for plastic granulate drying

16.6.2025 Precise control of process air is a key element for efficient drying of plastic granulate. FLOWMATIK by Moretto is an intelligent control system that automates and optimizes air distribution in drying systems with multiple hoppers (multi-hopper)....