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Complex care of plastic injection molds from Formy Tachov s.r.o.

Complex care of plastic injection molds from Formy Tachov s.r.o.

Mission Formy Tachov s.r.o. is to participate and assist customers in the smooth, efficient and highly economical production of plastic products. The company offers innovative development, design, production and service of plastic injection molds. The strategy of the company is to offer, develop and innovate complex form care services and fully utilize its core competencies.

Konstrukce/CAD

- Provádíme vlastní Mold Flow analýzy, termické výpo�ty
- Navrhujeme inovativní a efektivní chlazení / temperace forem
- Nabízíme �ešení zajiš�ující krátký cyklus lisování
- Standardizujeme konstruk�ní �ešení
- Pro ka�dý projekt d�láme FMEA
- Zam��ujeme se na snadnou vyrobitelnost formy
- Zavádíme bezvýkresovou dokumentaci
- Validace, �ízení zm�n

Programování/CAM

- CAM SW - WorkNC; CATIA V5; HSM WORKS
- 3 – 5-ti osé obráb�ní
- Optimalizace dráhy nástroje
- CAD/CAM Cimigrafi pro vytvá�ení popis�
- Volba optimální strategie obráb�ní
- Knihovna nástroj�, typ upnutí, velikost ulo�ení, typ frézy

Technická kontrola/Kontrola kvality

- M��ení CNC 3D
- Meziopera�ní kontrola kvality
- M��icí protokoly
- Destruktivní testy p�epravek
- ISO 9001:2008
- Proces trvalého zlepšování
- Zlepšovací návrhy
- Audity dodavatel� strojní kooperace
- Evidence a analýza vícenáklad�

Servis forem

Princip FT Mould Doctor

Lé�ení forem vykazujících následující nedostatky:

- Nestabilitu procesu
- Vysokou zmetkovitost
- Neoptimální �as chlazení a �as cyklu
- Omezenou funk�nost
- Rychlé opot�ebení tvarových a funk�ních �ástí forem
- Neoptimáln� zvolenou vtokovou soustavu
- Neoptimáln� zvolený chladicí systém
- Propady, studené spoje, pálení, …

FT pracovníci vyšet�í problémové formy a výlisky p�ímo v provozních podmínkách.

Navrhneme a realizujeme:

- Optimalizaci a stabilitu procesu
- Zkrácení �asu cyklu o 10 a� 20 %
- Zvýšení kvality vyráb�ných díl�
- Úsporu materiálu
- Školení technolog� p�i p�edání formy
- Podpora a poradenství Kunststoff-Institut Lüdenscheid

FT Mould Doctor - case study

- Family formy – nerovnom�rné pln�ní
- �as chlazení – 36 s, stopy na dezénu, vysoká zmetkovitost
- Výpo�et optimálního �asu chlazení (12 s)
- Mould-Flow + vybalancování vtokové soustavy
- Konstruk�ní zm�na
- Optimalizace chlazení formy
- Dopln�ní topné trysky

Výroba forem

- Produk�n� plánovací systém Workplan Enterprise
- Projektové �ízení zakázek
- Týmová práce
- CNC/HSC strojní vybavení
- Automatizace výroby
- Proces trvalého zlepšování
- Zkoušení forem

Vyrábíme formy na vst�ikování plast� do hmotnosti 20 tun pro:

- Automobilový pr�mysl
- P�epravky a transportní systémy
- Technické díly

autor:
Formy Tachov s.r.o.

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